AVT Helios

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Product Overview

100% Automated Inline Inspection for Label and Narrow Web Printing

AVT Helios is a market-proven, automatic 100% inspection solution for labels and narrow web printing that ensures quality by identifying defects instantly on labels or packages, minimizing waste, and enhancing overall performance.

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Three Levels of Precision Tailored to Your Printing Needs

Helios Core

Cost-effective high-quality inspection.

100% inspection for all printers.

Starting at 100 microns resolution at 350mm web width, dynamically scaling.

Standard resolution inspection camera.

Helios Turbo

Superior consistency across all machine widths.

100% inspection for high-end printers.

Fixed resolution of 100 microns, independent of press width or converting machine.

High-speed multi resolution camera.

Helios Ultra

The pinnacle of precision and resolution.

The most advanced inspection system in the world.

High-speed & high resolution combined at 65 microns for all web width.

Ultra resolution camera.

How AVT Helios Works

AVT Helios auto-detects various defects, such as missing labels, color variations, miss-registration, and more, offering superior inline quality assurance. Easily install on presses, rewinders, and other finishing equipment, supporting a wide range of machines, speeds, widths, and technologies.

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The Benefits of Automated Inline Inspection

Works on All Applications & Substrates

Supports a wide range of label materials, including paper, plastic, films, cartons, embossed metalized foils, and holographic foils.

Fast & Easy Job Setup

Jobs are automatically saved and loaded for fast setup or repeat jobs. Automate setup using offline stations, MIS connectivity, or pre-press information.

Online Monitoring & Built-in Reporting

Automatically stops at the defect location and enables easy roll clean-up, delivering 100% quality assurance and eliminating customer rejection.

Photo of AVT Print Inspection Helios equipment

Install on Any Printing Press or Rewinder

On Press

Reduce waste and production costs, decrease re-prints, and boost productivity and efficiency.

On Rewinder

Track and report printed material quantity, while storing data in the system’s reporting mechanism.

Optional Add-On Modules

Inspection & Control

JobRef Enables job verification at the setup stage by automatically comparing the job to the original, customer-approved digital PDF file.

MasterRef Prevents production errors and reduces waste by enabling printers to save a master image of each job, which is later used to verify that repeat jobs are identical to the original.

Varnish Inspection allows varnish and transparent coating detection.

Clear Missing Label Detection This add-on module is designed for Helios LED-based systems to detect missing or partially missing clear, non-printed labels. When a label is absent or not fully adhered, the system alerts users and stops the rewinder to ensure consistent labeling and maintain quality control.

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