Helios automatically detects defects such as missing labels, defects in character areas, color variations, miss-registration, missing print, spots, imperfect matrix peeling, die cut registration, and more. To achieve superior inline quality assurance and process control, Helios is quickly and easily installed on any press or rewinder, including a slitter rewinder. Helios can also be installed on other types of finishing equipment, as it supports current and future converting equipment, regardless of machine speed, width or technology.
When installed on a printing press, Helios operates as an inline quality assurance and process control solution, alerting on potential print problems and recording every relevant defect. Via an integrated reporting mechanism from press to rewinder, the WorkFlow Link module (optional) is later used for downstream repair on the finishing machine or in quality reports for the end-user. Helios is also equipped with a built-in PrintFlow module, where operators use inline reporting to review job/order/roll reports, edit and export to digital files, or print reports for later material handling.
When installed on a rewinder, Helios seamlessly controls the rewinder, creating a combined automatic inspection station. The system automatically inspects 100% of the labels or packages and stops the rewinder at defect locations to clean the defective parts before the roll is sent to the end-customer.